High-Voltage. High-Pressure. High Stakes. Zero Compromise.
AI Safety for Heavy Engineering & Industrial Plants
Chemical plants, power facilities, oil & gas terminals, and heavy fabrication yards face unique, compounding risks. VivyaSense delivers continuous AI monitoring built for the most demanding industrial environments.
What Inaction Is Costing Your Plant Right Now.
🇺🇸 United States
Total employer costs including medical, legal, lost productivity, OSHA fines, and insurance increases across chemical, oil & gas, power generation, and heavy fabrication.
Source: NSC / BLS 2024
Direct losses from a single process safety event — not including reputational damage, regulatory consequences, or community impact.
Source: CSB / OSHA PSM Statistics
Heavy engineering facilities with 24/7 operations see incident rates triple during night shifts due to fatigue, reduced supervision, and lower PPE compliance.
Source: Liberty Mutual / NSC 2024
Built for the Most Demanding Industrial Environments.
VivyaSense monitors every camera feed simultaneously — across chemical plants, refineries, power stations, and fabrication yards — so your HSE team only gets alerted when something actually needs attention.
Chemical Plants
PPE compliance in HazMat zones, unauthorized entry into process areas, spill detection
Oil & Gas Terminals
Hot work permit zone enforcement, vehicle exclusion zones, fire/smoke detection
Power Generation
Electrical exclusion zone monitoring, worker proximity to high-voltage equipment
Heavy Fabrication
Welding flash PPE, overhead lift zones, grinding area compliance
Shipbuilding/Drydock
Confined space entry monitoring, fall arrest compliance at height, hot work
Permit-to-Work (PTW) Integration
Match VivyaSense zone rules directly to your active PTW system. When a permit expires or a zone becomes restricted, VivyaSense auto-updates detection rules — no manual configuration needed.
ATEX/Hazardous Area Compatibility
- •Works with explosion-proof CCTV cameras in Zone 1/Zone 2 environments
- •Thermal camera integration for hot-spot and heat anomaly detection
- •Multi-spectral camera support for smoke in industrial haze conditions
Heavy Engineering · Abu Dhabi
Tier-1 EPC Contractor Eliminates Recordable Incidents, Achieves 96.4% Compliance
Up and Running in 30 Days. No New Hardware Required.
Connect Your Cameras
Plug your existing RTSP/ONVIF cameras and thermal sensors into VivyaSense. Works with standard and explosion-proof housings.
Configure for Your Facility
Map process zones, define PTW-linked rules, set exclusion boundaries, and configure shift-specific detection parameters.
Detect, Alert, Document
AI monitors 24/7 across all environments. Control room, shift supervisors, and HSE managers receive instant alerts with evidence packages.
Compliance Standards VivyaSense Helps You Meet.
VivyaSense creates continuous, timestamped evidence of proactive safety monitoring — reducing your exposure during inspections and strengthening your defense across OSHA PSM, India's Factories Act, ATEX, and Seveso III.
| Region | Code | Standard | Key Requirement |
|---|---|---|---|
| 🇺🇸United States | |||
| 🇺🇸 | OSHA PSM 1910.119 | Process Safety Management | Process hazard analysis, mechanical integrity. |
| 🇺🇸 | OSHA 1910.146 | Permit-Required Confined Spaces | Entry procedures, atmospheric testing. |
| 🇺🇸 | NFPA 70E | Electrical Safety in the Workplace | Arc flash protection, electrical exclusion zones. |
| 🇺🇸 | API 2218 | Fireproofing Practices in Petroleum Refineries | Fire protection for process equipment. |
Disclaimer: VivyaSense helps organizations proactively monitor compliance with safety standards. This is not legal advice. Organizations should consult qualified EHS counsel for compliance guidance specific to their jurisdiction and operations.
The Higher the Stakes, the Smarter Your Safety Must Be.
Join chemical plants, power facilities, oil & gas terminals, and fabrication yards across 3 continents using VivyaSense to prevent process safety incidents, enforce exclusion zones, and document every compliance action.
Backed by 15+ years of industry expertise from Vivya Corp (V R Della Group). Pilot deployment in 30 days.