AI Safety & Productivity for Steel & Metal Manufacturing Plants.
Prevent Injuries. Recover Uptime. Stay Compliant — Worldwide.
VivyaSense monitors every corner of your plant 24/7 — detecting PPE violations, falls, fire, smoke, and idle time — using cameras you already own. Compliant with OSHA, India's Factories Act, and ISO 45001. No new hardware. Pilot in 30 days.
What Inaction Is Costing Your Plant Right Now.
🇺🇸 United States
Per employee per year in federal compliance costs for US manufacturers — nearly double the all-industry average of $12,800.
Source: NFIB / Manufacturers Alliance, 2023
Average OSHA fine for a willful PPE violation in steel manufacturing (2024).
Source: OSHA Federal Register, 2025
Of annual revenue lost to unplanned downtime caused by safety incidents in mid-to-large US plants.
Source: Deloitte / NSC estimates
Everything Your Supervisors Can't Watch Alone.
VivyaSense monitors every camera feed simultaneously — all day, all night, every shift — so your team only gets alerted when something actually needs attention.
Furnace & Hot Zone Monitoring
Detect workers entering blast furnace exclusion zones, ladle paths, or cooling areas without thermal PPE.
Molten Metal PPE Compliance
Verify face shields, aluminized suits, heat-resistant gloves, and safety boots in real time.
Crane & Overhead Safety
Flag unauthorized personnel under active crane paths, monitor rigging crew PPE compliance.
Confined Space Entry
Detect unauthorized entry into silos, tanks, or vessels; verify buddy system and gas monitor presence.
Fall Protection (Elevated Work)
Harness detection on platforms, catwalks, and elevated maintenance areas.
Chemical & Gas Exposure Zones
Perimeter monitoring for chemical storage, acid pickling, and gas cylinder areas.
Forklift & Vehicle Traffic
Detect pedestrian-forklift conflicts, speed violations, and no-entry zone breaches.
Custom Detection Rules
Configure facility-specific rules for unique processes, shift-based policies, or seasonal operations.
Steel Manufacturing · Jharkhand, India
Steel Plant Reduces PPE Violations by 67% Across 84 Cameras
Up and Running in 30 Days. No New Hardware Required.
Connect Your Cameras
Add RTSP, ONVIF, or HTTP feeds from your existing CCTV infrastructure. No new hardware. No downtime.
Configure for Your Plant
Set up zones (furnace, crane path, chemical storage), assign PPE rules, define shift schedules and alert recipients.
Detect, Alert, Document
AI begins monitoring immediately. Real-time alerts to supervisors. Compliance logs generated automatically for OSHA/Factories Act/ISO 45001 audits.
Compliance Standards VivyaSense Helps You Meet.
VivyaSense creates continuous, timestamped evidence of proactive safety monitoring — reducing your exposure during inspections and strengthening your defense across OSHA, India's Factories Act, and EU directives.
| Region | Code | Standard | Key Requirement |
|---|---|---|---|
| 🇺🇸United States | |||
| 🇺🇸 | OSHA 1910.132 | General PPE Requirements | Employer must assess hazards and provide appropriate PPE. |
| 🇺🇸 | OSHA 1910.134 | Respiratory Protection | Respiratory program for hazardous atmospheres. |
| 🇺🇸 | OSHA 1910.147 | Lockout/Tagout (LOTO) | Energy isolation procedures for maintenance. |
| 🇺🇸 | OSHA 1926.501 | Fall Protection | Fall protection required at 6 feet in construction, 4 feet general industry. |
Disclaimer: VivyaSense helps organizations proactively monitor compliance with safety standards. This is not legal advice. Organizations should consult qualified EHS counsel for compliance guidance specific to their jurisdiction and operations.
See What Your Plant Cameras Have Been Missing.
Join steel plants, foundries, and metal fabricators across 3 continents using VivyaSense to protect workers, reduce downtime, and stay audit-ready.
Backed by 15+ years of industry expertise from Vivya Corp (V R Della Group). Pilot deployment in 30 days.